Vacuum Metallizer Technology
High-Performance Technology Upgrades
At Everest Holovisions Limited, our manufacturing infrastructure features next-generation Vacuum Metallizer Technology designed to deliver superior aesthetic and high-barrier packaging solutions. By integrating state-of-the-art Plasma Pre-Treatment and specialized Zinc Sulphide (ZnS) Coatings, we manufacture high-performance materials tailored for flexible packaging, folding cartons, luxury labels, and high-security anti-counterfeiting applications.
Plasma Pre-Treatment System
To guarantee ultimate durability in demanding environments, our substrates undergo an inline Plasma Pre-Treatment process.
Molecular Modification
Modifies the surface topography of the base film at an atomic level.
Maximum Bond Strength
Significantly increases surface energy and ink/metal wetting tension.
Zero Delamination
Prevents metal scratching, peeling, or delamination during high-speed extrusion lamination and printing.
Zinc Sulphide (ZnS) High Refractive Index (HRI) Coating
For advanced brand protection and high-end aesthetics, we specialize in ZnS multi-material thermal evaporation.
See-Through Holographics
Depositing a crystal-clear, High Refractive Index (HRI) ZnS layer creates brilliant iridescent rainbow effects.
Statutory Print Visibility
Enhances brand security and visual appeal without obscuring underlying legal text, barcodes, or product windows.
Premium Security Applications
Extensively used for security laminations, identity documents, passports, and luxury retail packaging.
Comprehensive Substrate, Thickness & Width Matrix
Our dual-drum winding systems are engineered to handle a broad range of polymers, supporting material thicknesses stretching seamlessly from 6 microns up to 50 microns, and extra-wide rolls up to 1650mm to maximize our production efficiency.
| Substrate Film | Thickness Range | Roll Width Capability | Primary Targeted Applications |
| BOPET (Polyester) | 6μm – 50μm | Up to 1650mm | High-barrier food sachets, retort pouches, electronics, and security laminates. |
| BOPP (Polypropylene) | 15μm – 50μm | Up to 1650mm | Snack foods, high-speed flow wraps, confectionery, and gift wraps. |
| CPP (Cast Polypropylene) | 20μm – 50μm | Up to 1650mm | Heat-sealable inner layers, bakery items, and medical packaging laminate rolls. |
| PVC (Polyvinyl Chloride) | 20μm – 50μm | Up to 1650mm | Twist-grade confectionery, chocolate wraps, decorative labels, and pharmaceutical blisters. |
Downstream Compatibility & Converting Excellence
Our vacuum-metallized films are precision-engineered to maintain highly consistent Optical Density (OD) profiles across wide webs, ensuring hassle-free processing on our customers’ existing machinery lines.
Multi-Color Printing
Perfect ink receptivity for conventional gravure, flexographic, and UV offset printing systems
Converting Integrity
Flawless behaviour during high-speed slitting, die-cutting, window-patching, and clean folding without joint cracking
Adhesive Compatibility
Optimized for solvent-based, solventless, and water-based adhesives across various laminating applications
Wide-Format Efficiency
The width up to 1650mm width capability allows converters to run multi-ups seamlessly, reducing machine setup times and lowering trim waste